G500/ G520
Turn-mill center

  • Spindle clearance  120 mm
  • Chuck diameter 500 mm
  • Turning length 1600 mm

The innovative turn-mill center for high-performance
machining of large workpieces

Turning and milling – complete machining in new dimensions


Machine highlights INDEX G500 / INDEX G520

Your benefits

  • Identical main and counter spindles with spindle clearance D 120 mm
  • Chuck D 500 mm
  • Tool stock for up to 139 tools
  • Sophisticated working area concept for turning lengths up to 1,600 mm and variable machining options
  • High thermal and mechanical stability
  • High dynamic response (rapid traverse rate up to 50 m/min)

G500 / G520 in Focus


Wide range of parts

For applications in the automotive, aerospace or mechanical engineering sectors

Turret head

  • Industry: Mechanical engineering
  • Material: Steel
  • D 273 mm x 76 mm

Flange

  • Industry: Mechanical engineering
  • Material: Steel
  • D 178 mm x 120 mm

Shaft

  • Industry: Automotive
  • Material: Steel
  • D 60 mm x 510 mm

Rotor carrier

  • Industry: Aerospace
  • Material: Steel
  • D 140 mm x 285 mm

The INDEX G520 turn-mill center offers the best performance for customers from the mechanical engineering, automotive and aerospace industries, with high availability and process reliability – the complete solution when it comes to high-performance machining of large workpieces.



Complete machining based on a modular system


The INDEX G520 modular system offers a wide range of options. Up to 3 tool carriers can be integrated into the working area – all equipped with a Y axis. The working area offers ample space for machining any kind of workpieces. The working area can accommodate parts up to a length of 1600 mm. The powerful main and counter spindles are designed for bar diameters up to D 120 mm and for chuck parts up to D 500 mm. Turret steady rests are available for machining long or shafttype parts.
Of course, the INDEX G520 is also capable of simultaneous 5-axis machining.

The ergonomic setup and operating concept was of great importance for the new design. All relevant components are easily accessible for operating and maintenance personnel. Optionally, an integrated 2-axis workpiece handling system matched to the machining processes can be used for loading and unloading the machine.


Control


Best performance for applications

in the aerospace industries


Technical data

INDEX G500 / G520

expand all
Turning length
mm
1,600
Speed max.
rpm
2,500
Chuck diameter
mm
500
Torque at 100% / 40%
Nm
1.595 / 2.000
Power at 100% / 40%
kW
68 / 85
Bar capacity
mm
120
Tooling system
HSK-T63 / Capto-C6
Speed max.
rpm
12,000 (HSK-T63) / 18,000 (Capto-C6)
Power max.
kW
26 (HSK-T63) / 27.5 (Capto-C6)
Torque max.
Nm
150 (HSK-T63) / 100 (Capto-C6)
Slide travel X, rapid traverse
mm / m/min
750 / 30 / 10,000
Slide travel Y, rapid traverse, feed force
mm / m/min / N
+/-170 / 20 / 11,000
Slide travel Z, rapid traverse, feed force
mm / m/min / N
50 / 15,000
B-axis swivel angle
degree
+/-115
Tooling system
DIN 69880
Number of stations
12
Speed max.
rpm
5,400
Slide travel X, rapid traverse
mm / m/min
295 / 30 / 10,000
Slide travel Y, rapid traverse
mm / m/min
+-100 / 20 / 11,000
Slide travel Z, rapid traverse
mm / m/min
50 / 15,000
Torque max.
Nm
42
Tooling system
VDI40
Number of stations
18
Speed max.
rpm
5,400
Torque max.
Nm
42
Slide travel X, rapid traverse, feed force
mm / m/min / N
210 / 30 / 10,000
Slide travel Z, rapid traverse, feed force
mm / m/min / N
40 / 11,000
Length x width x height
mm
5,060 x 3,025 x 3,165
Weight
kg
22,000 - 29,000
Connecting power
kW
232
iXpanel - i4.0 ready
Basis Siemens S840D sl
Request a quote for INDEX G500 / G520
You receive a quote for an INDEX G500 / G520 according to standard configuration.

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